Ngokuqondene nesimo samanje seisikulufu sebholaukucubungula kuyathinteka, izindlela zobuchwepheshe ezivame ukusetshenziswa kakhulu zebhola zingahlukaniswa zibe izigaba ezimbili: ukucutshungulwa kwe-chip (ukusika nokwenza) nokucutshungulwa kwe-chipless (ukucubungula kwepulasitiki). Eyangaphambili ikakhulukazi ihlanganisa ukuphenduka, ukugaya isivunguvungu, njll., kuyilapho lokhu kokugcina kuhlanganisa ukuphuma okubandayo, ukugoqa okubandayo, njll. Ngokubona ukuthi amakhasimende amaningi awajwayelene kakhulu nobuchwepheshe bokucubungula isikulufu sebhola, okulandelayo ukuhlaziya okufushane kanye nencazelo yezici , izinzuzo kanye nokubi zalezi zindlela ezimbili zobuchwepheshe bokucubungula isikulufu sebhola.
Isingeniso sezindlela zobuchwepheshe ezisetshenziswa kakhulu zobuchwepheshe bebhola:
1. I-chipPukugijima
Ukucutshungulwa kwe-screw chip kubhekisela ekusetshenzisweni kwezindlela zokusika nokwenza ukucubungula isikulufu, ikakhulukazi okuhlanganisa ukuphenduka nokugaya isishingishane.
Ukuphenduka:Ukuphenduka kusebenzisa amathuluzi okujika ahlukene noma amanye amathuluzi ku-lathe. Ingakwazi ukucubungula izindawo ezihlukahlukene ezijikelezayo, njengendawo yangaphakathi nengaphandle yesilinda, indawo yangaphakathi nengaphandle eyikhonikhi, imicu, imisele, ubuso bokugcina nezindawo ezakhiwe, njll. Ukunemba kokucubungula kungafinyelela ku-IT8-IT7. Ubushelelezi obungaphezulu inani lika-Ra lingu-1.6~0.8. Ukuphenduka kuvame ukusetshenziselwa ukucubungula izingxenye ze-eksisi eyodwa, njengama-shaft aqondile, ama-disc, nezingxenye zemikhono.
Ukusika i-Cyclone (ukugaya isivunguvungu):I-Cyclone cutting (i-whirlwind milling) iyindlela yokucubungula intambo esebenza kahle kakhulu, elungele ukucutshungulwa okungalungile kwamaqoqo amakhulu emicu. Inqubo iwukusebenzisa i-carbide cutter ukugaya imicu ngesivinini esikhulu. Inethuluzi Izinzuzo zokupholisa okuhle nokusebenza kahle kokukhiqiza okuphezulu.
2. I-chiplessPukugijima
Ukucutshungulwa kwe-screw rods kubhekisela ekucubunguleni izinduku zesikulufa kusetshenziswa izindlela zokwenza ipulasitiki yensimbi, ikakhulukazi okuhlanganisa i-extrusion ebandayo kanye nokugoqeka okubandayo.
KuyabandaEI-xtrusion:I-Cold extrusion iyindlela yokucubungula lapho okungenalutho kwensimbi kufakwa endaweni ebandayo ye-extrusion die cavity, futhi ekamelweni lokushisa, i-punch engaguquki emshinini isetshenziselwa okungenalutho ukuze kubangele ukuguqulwa kwepulasitiki yensimbi engenalutho ukukhiqiza izingxenye. Njengamanje, ukunemba okujwayelekile kwezingxenye ezibandayo ezithuthukisiwe ezweni lami kungafinyelela amazinga angama-8 ~ 9.
KuyabandaRoling:Ukugoqa okubandayo kwenziwa ngamapuleti agaywe ashisayo ekamelweni lokushisa. Nakuba i-steel plate izoshisa ngenxa yokugingqika phakathi nokucubungula, isabizwa ngokuthi ukugoqa okubandayo. Inqubo ebandayo yokwakheka kwe-screw threaded raceway amandla okungqubuzana akhiwe phakathi kwerola nebha eyindilinga yensimbi. Ngaphansi kokucindezelwa kokuvunguza, insimbi yensimbi ilunywa endaweni eginqikayo, bese amandla okugingqa ngempoqo e-roller enza inqubo yokuguqulwa kwepulasitiki.
Ukuqhathanisa okuhle nokubi kokusetshenziswa okujwayelekileisikulufu sebholaamasu okucubungula:
Uma kuqhathaniswa nemishini yokusika yendabuko, izinzuzo zemishini ye-chipless yilezi:
1. Ukusebenza komkhiqizo okuphezulu. Ukusebenzisa izindlela zokucubungula ukusika, ngenxa yokudabula imicu yensimbi kanye nekhwalithi ephansi yendawo, ngokuvamile kuyadingeka ukwandisa inqubo yokugaya. Imishini ye-Chipless isebenzisa indlela yokwenza ipulasitiki, ukuqina komsebenzi obandayo kwenzeka phezulu, ukugoqa okungaphezulu kungafinyelela ku-Ra0.4 ~ 0.8, futhi amandla, ubulukhuni, nokugoba kanye nokumelana ne-torsion ye-workpiece kuyathuthukiswa.
2. Thuthukisa ukusebenza kahle kokukhiqiza. Ngokuvamile, ukusebenza kahle kokukhiqiza kungakhuphuka izikhathi ezingaphezu kweziyisi-8 kuye kwezingama-30.
3. Ukunemba kokucubungula kuyathuthukiswa. Ukunemba kokucubungula kungathuthukiswa ngamaleveli angu-1 kuye kwayi-2.
4.Ukusetshenziswa kwempahla encishisiwe. Ukusetshenziswa kwezinto ezibonakalayo kwehliswe ngo-10% ~ 30%.
Ukuze uthole ulwazi olwengeziwe, sicela usithinte kuamanda@kgg-robot.comnoma +WA 0086 15221578410.
Isikhathi sokuthumela: Nov-12-2024